Secure Industrial IoT Bridge (Modbus/TCP over SSH)
Problem
Retrofit legacy Industrial Control Systems: encapsulate plaintext Modbus/TCP SCADA traffic in an AES-encrypted SSH tunnel on an edge gateway — without breaking hard real-time latency budgets.
What I did
- Designed a secure protocol bridge that wraps plaintext Modbus/TCP SCADA traffic in an AES-encrypted SSH tunnel for deployment on edge gateways.
- Built an industrial simulation testbed in Python generating dynamic read/write operations (sensors and actuators) and validated HMAC data integrity via Wireshark deep packet inspection.
- Engineered an automated benchmarking suite firing 1,000 unthrottled TCP requests to profile embedded constraints and confirm the crypto layer met hard real-time latency targets.
- Measured a negligible 0.33 ms latency overhead from the cryptographic wrapper while cutting global CPU utilisation from 39.7% to 14.3% via efficient OS-level TCP stack management.
